Maintenance Manager

Key Responsibilities/strong>- Data Analysis, Statistics & Reporting/strong>- Analyze maintenance and production data to identify trends, recurring failures, and improvement opportunities.Apply statistical tools (Pareto, trend analysis, RCA data validation) to support decision-making.Develop Power BI dashboards and reports tracking downtime, MTBF, MTTR, OEE impact, and maintenance cost.Provide regular, data-driven performance reports to senior management.Maintenance Strategy & Planning/strong>**- Develop and continuously improve preventive, corrective, and predictive maintenance plans.Establish maintenance policies, SOPs, and work instructions for electrical and mechanical systems.Prepare long-term maintenance plans supporting new products, molds, capacity expansion, and automation.Ensure high equipment reliability to meet home appliance production targets.Injection Molding & Technical Operations/strong>**- Manage maintenance of injection molding machines, molds, and auxiliary equipment.Oversee mechanical, electrical, hydraulic, and pneumatic maintenance activities.Support mold installation, trials, troubleshooting, and process stabilization.Lead RCA for recurring breakdowns, mold defects, and process issues.Electrical & Mechanical Systems/strong>**- Ensure maintenance of power distribution, control panels, PLCs, motors, drives, and safety circuits.Supervise maintenance of mechanical systems (gearboxes, pumps, bearings, hydraulics).Ensure calibration and reliability of critical instruments and safety devices.Performance, Budget & Spare Parts/strong>**- Prepare and control the maintenance budget while maintaining equipment reliability.Define and manage spare parts strategy for critical machines and molds.Approve maintenance purchases and manage suppliers and contractors.Monitor and improve KPIs including uptime, downtime, MTBF, MTTR, and maintenance cost.Health, Safety & Compliance/strong>**- Ensure compliance with HSE regulations, electrical and machine safety, and LOTO procedures.Ensure alignment with ISO 9001, ISO 45001, and internal quality standards.Participate in audits and implement corrective actions.Team Leadership & Development/strong>**- Lead, coach, and evaluate electrical and mechanical maintenance teams.Define training needs, particularly in injection molding and automation.Assign tasks, set priorities, and ensure effective shift coverage.Promote teamwork, ownership, and continuous improvement.Continuous Improvement & Reporting/strong>**- Drive TPM, Lean, and Kaizen initiatives to reduce downtime, scrap, and maintenance costs.Prepare periodic maintenance performance reports for senior management.Proactively identify equipment risks and improvement opportunities.******- Bachelor s Degree in Mechanical Engineering or Electrical Engineering.Minimum 8 10 years of experience in maintenance within a manufacturing environment, preferably home appliances or plastic injection molding.Strong hands-on experience in injection molding machines, molds, and auxiliary equipment.Solid knowledge of electrical systems, PLC basics, hydraulics, pneumatics, and mechanical maintenance.Proven experience in maintenance data analysis, statistics, and KPI monitoring.Hands-on experience using Power BI (or similar BI tools) for dashboards and reporting.Proven leadership and team management experience.Experience with TPM, Lean Manufacturing, and maintenance KPIs is highly preferred.Skills & Competencies/strong>- Strong troubleshooting and problem-solving skills.- Strong analytical mindset with the ability to interpret statistical data.- Proficiency in Power BI and data visualization tools.- Ability to work under pressure and manage multiple priorities.- Excellent communication and coordination skills.- High safety awareness and commitment to quality.- Strong planning, organization, and decision-making abilities.**Desired Candidate ProfileBachelor s Degree in Mechanical Engineering or Electrical Engineering.Minimum 8 10 years of experience in maintenance within a manufacturing environment, preferably home appliances or plastic injection molding.Strong hands-on experience in injection molding machines, molds, and auxiliary equipment.Solid knowledge of electrical systems, PLC basics, hydraulics, pneumatics, and mechanical maintenance.Proven experience in maintenance data analysis, statistics, and KPI monitoring.Hands-on experience using Power BI (or similar BI tools) for dashboards and reporting.Proven leadership and team management experience.Experience with TPM, Lean Manufacturing, and maintenance KPIs is highly preferred.