Mechanical Design Engineer

2 weeks ago

Al Āshir min Ramaḑān, Egypt Arabian Monayri Full time
  • Design and develop sheet metal components, complex assemblies, and fabrication details using advanced CAD software (SolidWorks, AutoCAD, or equivalent) suited for sheet metal processes.
  • Execute engineering calculations, tolerance analyses, and select ferrous/non-ferrous materials to balance performance, cost, and manufacturability for metal sheet applications.
  • Prepare comprehensive 2D engineering drawings featuring GD&T, flat patterns, and manufacturing instructions, fully compliant with international sheet metal design standards.
  • Collaborate closely with R&D, manufacturing, quality assurance, and suppliers to transform concepts into functional, mass-producible metal products.
  • Conduct finite element analysis (FEA), and virtual prototyping critical for sheet metal product validation.
  • Critically analyze existing sheet metal designs to propose enhancements for manufacturability, process efficiency, strength, and cost reduction.
  • Provide technical support throughout tooling, press brake setup, laser cutting, stamping, bending, welding, and assembly operations, optimizing for production speed and accuracy.
  • Ensure all designs meet ISO/ASTM/ASME standards, customer print specifications, and local factory safety requirements.
  • Improve and document product BOMs, revision controls, and process routings in the ERP/MES system.
  • Troubleshoot manufacturing issues related to drawings, fit, or assembly, delivering prompt and practical solutions.

Job Requirements

  • Bachelor's degree in Mechanical Engineering, with a strong focus on metal sheet design and manufacturing processes.
  • 2-3 years of proven mechanical design experience in a metal sheet factory, fabrication shop, or heavy manufacturing facility.
  • Demonstrated expertise with CAD/CAE tools (SolidWorks Sheet Metal, AutoCAD Mechanical, etc.) and geometric dimensioning & tolerancing (GD&T).
  • Deep knowledge of industrial sheet metal manufacturing operations, including progressive dies, CNC punching, bending, welding, and finishing.
  • Excellent analytical, problem-solving, and troubleshooting skills, especially with regard to formability, structural integrity, and surface finish.
  • Strong communication skills with a proven ability to work in multidisciplinary teams and interface with shop floor personnel, suppliers, and customers.

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