Asset Integrity Lead
3 days ago
**Position Summary**:The primary role of the Asset Integrity Lead is to ensure that all risks associated with the design and operation of the plant assets are identified and maintained at an acceptable level, in compliance with HSE policy and relevant referential documents.
In order to achieve the above, the Asset Integrity Lead will verify that critical equipment and activities are identified, and risk assessments are effectively performed. They will verify that the integrity status of plant assets is properly monitored and will provide the assurance of integrity to the Plant Manager who is the ultimate accountable person for all plant assets and people under his domain of authority.
The position includes a coordinating role due to the transverse nature of the activity. The Job holder has to liaise with Operations, Maintenance, Engineering and RC departments to provide them with all relevant asset integrity information needed to ensure that short term and long-term fitness for purpose is maintained.
They will guide the establishment of an overall Asset Integrity Management and maintain custody of the system. They will have a leading role in monitoring the measures of integrity and performance indicators and recommending remedial actions. They will recommend audits / self-audits based on pre-established protocols.
**Position Responsibilities**:**Asset Integrity Management**
Assurance processes:
- Propose the Asset Integrity Policy, having it endorsed by the Managing Director and Plant Manager, and communicated it to all staff. Establish all relevant standards and procedures required to formalize the key processes used by Methanex Egypt (EMX) to manage asset integrity, in compliance with referential documents.
- Identify all Integrity Management responsibilities, ensure they are correctly allocated throughout the Asset Organization and properly documented as part of the Asset Integrity Management System.
- Ensure job descriptions properly address asset integrity requirements. Verify that staffs are fully aware of their responsibilities associated with Asset Integrity Management and that they have adequate skill levels for the position. Verify that certification and training plans are in place where appropriate and follow-up progress through a competence assurance process. Conduct awareness sessions to local staff as required.
- Contribute to the establishment of long-term strategic planning and short-term operational planning verifying in particular the proper coordination between operations, maintenance, and inspection.
- Lead the Asset Integrity Review Team involving the discipline managers having a key role in asset integrity. Hold regular meetings and update meeting action log. Ensure that during these meetings criticality ratings and priorities allocated to the various integrity issues and their resolution is updated, recovery plans are in place and progressed, discipline indicators and integrity KPIs are updated.
- Attend monthly the Manufacturing Staff Meeting, chaired by the Plant Manager. Present monthly review of EMX performance on Integrity, focusing on high level KPIs, major threats and critical action plans. Advise on trends.
- Establish or actively contribute to the establishment of (a) management system(s) that verifies that key business processes are properly implemented, anomalies recorded and ranked as per their criticality, remedial measures are progressed until closure, thus providing a positive assurance of integrity.
- Contribute to management of change process and follow up action plans until change approval.
- In close liaison with all involved disciplines, establish the key measures and indicators that will allow monitoring integrity performance on a continuous basis, aligned with the guidelines set.
- Formalize the “Integrity dashboard” composed of selected integrity measures and KPIs. Keep custody of the dashboard and ensure that data update is timely delivered by all involved disciplines. Advise on trends.
- Participate in Incident Investigations.
- Monitor performance of the Asset Integrity Management processes by organizing regular reviews and self-audits. Contribute to and follows up the progress of action plans.
- Act as the focal point with Group specialists on all matters relating to Asset Integrity. Ensure the experience gained in the subsidiary is fed back to Global Functions and other Methanex Manufacturing locations as relevant.
Technical Integrity Verification:
- Contribute to the identification of Critical Equipment of Methanex Egypt, based on guidelines from Plant management. Verify that the Critical Equipment Register is established and in place.
- Lead the preparation of performance standards for all critical equipment of EMX on the basis of generic framework established.
- Conduct /contribute to risk assessments associated with anomalies and incidents. Advise on integrity threats. Ensure that equipment criticality set in the various risk-based processes
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