Manufacturing Shift Leader

3 months ago

الإسكندرية, Egypt PepsiCo Full time

Overview:
The shift leader plays an integral role in executing own production plan

He acts as a partner for the maintenance engineers in maintenance tasks (daily/trouble shooting/ overhauls)

He has a key role in driving production line KPIs across all areas (Total plant waste, water, Total plant productivity, Food Safety, EHS)

**Responsibilities**:
**Production**
- Lead on the execution of the daily production plan & monitor the true efficiency & net efficiency
- Monitor the water usage, Energy & waste of the PL and ensure meeting set KPIs for both
- Communicate machine downtime on spot
- Fill in the daily M&W production report
- Request & receive the production raw & pack material on SAP and deliver finished good to the warehouse
- Follow up the production line cleanliness before/after & during production shift

**Autonomous Maintenance**
- Execute production line autonomous maintenance (Cleaning, Inspection, Lubrication, Tightening)
- Own work order process from Autonomous maintenance on SAP PM
- Own the production line lubrication map & follow up on the inspection/ Tightening list per machine

**Preventive Maintenance**
- Supervise the line Preventive Maintenance Tech with setting & executing the monthly PM plan/line
- Execute actions for corrective & preventive maintenance tasks via PM techs & OM
- Ensure the production line preventive maintenance compliance via own PM techs

**Trouble shooting**
- Lead on the production line minor mechanical stoppages trouble shooting (0-30Min)
- Escalate major mechanical stoppages to concerned mechanical engineer (30Min+)
- Partner with mechanical engineer in root cause analysis
- Escalate both minor & major electric breakdowns to electric engineer
- Ensure production line restart in stable condition after failure

**Planned maintenance/overhaul**
- Supervise maintenance action plan as per timelines & accountabilities
- Report daily progress to maintenance team
- Ensure Implementation of CQV to enable line restart in a stable condition’

**Spare parts**
- Alert mechanical engineer with consumable spare parts minimum stock
- With own team:

- Develop and train own operate maintain technicians to continuously meet set KPIs
- Monitor the outsourced labor on line to ensure performing assigned tasks as needed

**Others**
- Act as a circle leader as part of the TPM (AM agenda in plant)
- Meet the set KPIs for all plant’s audit (AIB/ GESMS)

Qualifications:

- Engineering graduate
- From 0-1 year of experience
- English language & computer fluency
- Trouble shooting skills
- Basic leadership skills
- Ability to work with diverse cultures

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